When it comes to home and commercial decor, tiles play a pivotal role in enhancing aesthetics, durability, and functionality. At The Tile Boutique, we understand the importance of quality tiles, which is why we offer a diverse selection that meets various needs. In this blog, we’ll explore the different types of tiles, their unique manufacturing processes, and how we ensure their safe delivery to your doorstep.
Types of Tiles Manufacturing
There are So many types of Tiles in the world.But in this blog we know about this five varieties of tiles manufacturing .
- Ceramic Tiles
- Porcelain Tiles
- Natural Stone Tiles
- Vinyl Tiles
- Glass Tiles
1. Ceramic Tiles
Manufacturing Process
Ceramic tiles are made from a mixture of clay, minerals, and water, which is shaped and fired at high temperatures. The manufacturing process typically involves the following steps:
- Preparation of Raw Materials: Clay and other raw materials are crushed and blended.
- Shaping: The mixture is molded into the desired tile shape using pressing or extruding methods.
- Drying: The shaped tiles are dried to remove excess moisture, reducing the risk of cracks during firing.
- Firing: The tiles are fired in a kiln at temperatures of around 1,200°C to 1,300°C. This process vitrified the tiles, making them dense and water-resistant.
- Glazing: A glaze can be applied to enhance aesthetics and provide additional protection.
Delivery Process
Once manufactured, ceramic tiles are carefully packed in sturdy boxes to prevent damage during transport. We work with reliable logistics partners to ensure that your tiles arrive safely and on time.
2. Porcelain Tiles
Manufacturing Process
Porcelain tiles are a subtype of ceramic tiles, made from finer clays and fired at higher temperatures. The steps include:
- Selection of Raw Materials: High-quality clay is chosen to ensure durability and strength.
- Pressing: The clay is pressed into dense tiles using hydraulic presses.
- Firing: The tiles are fired at temperatures exceeding 1,400°C, resulting in a highly durable and water-resistant product.
- Glazing: Porcelain tiles can be left unglazed or glazed, depending on the desired finish.
Delivery Process
Our porcelain tiles are packaged with care, often using corner protectors to minimize movement during transport. We provide tracking services to keep you informed about your order’s delivery status.
3. Natural Stone Tiles
Manufacturing Process
Natural stone tiles, such as marble, granite, and slate, are extracted from quarries. The manufacturing process involves:
- Extraction: Blocks of stone are cut from the quarry using diamond wire saws.
- Cutting: The blocks are sliced into slabs and then further cut into tiles.
- Finishing: Each tile undergoes various finishing processes, including polishing, honing, and sealing, to achieve the desired look and durability.
Delivery Process
Due to their weight and fragility, natural stone tiles require specialized handling. We ensure that these tiles are securely packed with padding and shipped using reinforced crates to prevent breakage during transit.
4. Vinyl Tiles
Manufacturing Process
Vinyl tiles are a synthetic flooring option known for their versatility and affordability. The manufacturing steps include:
- Composition: A mixture of polyvinyl chloride (PVC), plasticizers, and pigments is prepared.
- Extrusion: The mixture is heated and extruded into sheets.
- Printing: Designs and textures are printed on the vinyl surface.
- Finishing: A protective coating is applied to enhance durability.
Delivery Process
Vinyl tiles are lightweight and flexible, making them easy to package and transport. We use roll packing and standard-sized boxes to ensure efficient delivery without damage.
5. Glass Tiles
Manufacturing Process
Glass tiles are made from silica sand, soda ash, and other minerals. The process includes:
- Melting: The raw materials are melted in a furnace at high temperatures.
- Molding: The molten glass is poured into molds to create tiles of various shapes and sizes.
- Cooling: The tiles are cooled slowly to prevent cracking.
- Finishing: Some glass tiles undergo additional processes, such as coating or printing.
Delivery Process
Glass tiles are fragile and require special handling. We pack them with bubble wrap and use sturdy boxes to ensure they arrive in perfect condition.
Best Place to Buy a Tiles at The Tile Boutique for Your Flooring Needs?
At The Tile Boutique, we are proud to offer an extensive selection of Nexion wallpaper tiles. Our team of design experts is passionate about helping homeowners find the perfect tiles to complement their style and elevate their living spaces. Whether you’re looking for a single accent wall or a full home renovation, our showroom in Chennai is stocked with the latest and most innovative designs from Nexion.
Our knowledgeable staff is always available to guide you through the selection process, ensuring that you find the perfect combination of tiles to achieve your design goals. From contemporary to classic, our showroom features a wide variety of Nexion tiles that capture the artistry and elegance homeowners desire.
Mount Road : 137(95), First Floort, Meena Tejasvi Building, near LIC Building, Pudupet, Anna Salai, Chennai, Tamil Nadu 600002
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Chennai, Tamil Nadu 600008
Ph: 98419 22201
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Conclusion
Understanding the unique manufacturing processes of different tile types helps you make informed decisions for your home or business. At The Tile Boutique, we pride ourselves on offering high-quality tiles with diverse designs to suit your needs. Our commitment to quality extends from the manufacturing process to the safe delivery of your tiles.
Explore our wide range of tiles today and discover how we can help transform your space with elegance and durability!